Maximum Output. Maximum Service Life.
In high-volume production environments, tableting tools are continuously exposed to extreme loads. High compression forces, continuous operation and tight tolerances require systems that are designed for stability, precision and cost-effectiveness.
NOTTER develops tooling systems for high-performance applications that are engineered for maximum service life and reproducible process reliability.
Anforderungen in der High Volume Produktion
High output volumes place special demands on tooling and design:
- Continuous loading at high speeds
- Uniform force transmission under high compression forces
- Minimization of setup and downtime
- Reproducible tablet quality over long production cycles
- Cost-effective maintenance
Even minor deviations can have a significant impact on quality and efficiency when millions of units are produced.
Segments
Segmented solutions enable the targeted replacement of individual components. This reduces maintenance effort and downtime, a decisive factor in high-volume production. Thanks to the complete through-hardening of the segments, significantly extended service lives are also achieved, allowing higher overall production volumes compared with conventional solutions.
Case study: Tool breakages
The customer decided to follow NOTTER's recommendation. Under the intensive supervision of an application consultant, the composite tools were replaced with NOTTER mono multi-tip tools featuring the same number of tips and the process was optimized for the new, higher-performance tool. Once the work was complete, the customer was able to immediately increase their output by 30%. There is even the potential to double the output in the future by increasing the number of tips.
- 30% more output
- Shorter cleaning time
- Less downtime
- Personnel savings
